Contract Cell, Module & Pack Manufacturing

Navitas Systems delivers flexible, high-reliability contract manufacturing for lithium-ion cells, modules, and battery packs, supporting both defense and commercial & industrial markets.

We specialize in applications that demand precision, traceability, and adaptability—where standard, high-volume cell manufacturers fall short. Our U.S.-based manufacturing model is designed to scale, evolve, and integrate with customer roadmaps as products mature from development through full-rate production.

Cell Manufacturing

Navitas operates highly automated, configurable lithium-ion cell manufacturing lines capable of supporting multiple chemistries, formats, and mission profiles. Our approach is purpose-built for programs that require:

• Domestic production and supply-chain security
  
• Tight process control, data capture, and traceability
  
• Moderate-volume, high-mix manufacturing
  
• Defense-grade quality and compliance
  

Our facilities are ISO 9001:2015 certified and ITAR compliant, enabling us to support sensitive defense programs as well as demanding commercial applications.

Module Manufacturing

Our engineering and manufacturing teams design and build low- and high-voltage battery modules optimized for performance, safety, and manufacturability.

Capabilities include:

• Automated and semi-automated assembly
  
• Embedded diagnostics, sensing, and controls
  
• Scalable designs aligned to future automation and cost-down paths
  

Modules are built to meet rigorous reliability and environmental requirements across both military and industrial use cases.

Pack Manufacturing

Navitas provides end-to-end battery pack manufacturing, from early production through sustained volume programs.

Our pack capabilities include:

• Systems ranging from ~1 kWh to 60+ kWh
  
• Integrated BMS, power electronics, and safety systems
  
• Structured quality gates, in-process testing, and final validation
  
• Full documentation, traceability, and lifecycle support
  

Every pack is manufactured with a focus on first-time quality, repeatability, and long-term field performance.

A True Manufacturing Partner

What sets Navitas apart is not just what we build—but how we partner. We work closely with customers to align design, manufacturing readiness, cost, and scale, ensuring solutions that perform today and transition smoothly to tomorrow’s requirements.

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